Fentin PU da aka shigo da shi daga Belgium yana shigar da igiyar, yana ƙara hasken launinta, yana ba da kariyar UV, kuma yana haifar da karuwar sau 15 a juriya ga lalacewa.
Abin da za ku samu – ≈2 minti na karatu
- ✓ Juriya ga lalacewa sau 15 fiye da igiyar da ba a rufe ba – an tabbatar da ita a gwaje-gwajen dakin binciken iRopes.
- ✓ Ayyukan da aka daidaita da UV tare da > 95 % na ƙarfin jan igiya da aka riƙe bayan awanni 200 na fallasa UV.
- ✓ Za a iya haɗa igiya ba tare da sauyi ba – 0 % asarar ƙarfi a haɗin an rahoto a bayanan Maxijacket; an kera a ƙarƙashin tsarin inganci na ISO 9001.
- ✓ Zaɓuɓɓukan lamba na musamman + zaɓuɓɓukan haske don ganowa nan take na nauyi a wurin aiki.
Kila an taɓa gaya muku cewa fentin UV na al'ada ya isa don kare igiyar ku, amma gaskiyar ita ce, yawancin fim ɗin suna zaune a saman kuma za su fasa a ƙarƙashin gogewa. Me zai faru idan za ku iya haɗa urethane da aka samo daga Belgium a kowane zaren, yana barin igiyar haske, mai daurewa ga UV kuma sau 15 mafi juriya ga lalacewa? A sassan da ke ƙasa za mu nuna yadda wannan ƙwayar kariya ke aiki da dalilin da ya sa ta canza ɗorewa a aikace.
maxi jacket coating
Da zarar ka ga yadda gazawar igiya guda ɗaya za ta iya dakatar da aikin da kuma haifar da tsadar lokaci, tambayar da ta biyo baya ita ce: me zai iya dakatar da hakan? Amsa tana cikin wani ƙayyadadden rufi mai kariya da ake kira “maxi jacket coating”, wani garkuwar urethane da za a iya haɗawa wadda ke rufe igiyar ba tare da rage sassauci ba.
Don haka, menene maxi jacket coating? Shi ne fentin urethane mai siriri amma ƙarfi wanda aka shigar da shi cikin kowanne zaren igiyar, yana ƙirƙirar wani shinge ɗaya‑da‑ɗaya wanda har yanzu za a iya haɗawa. Saboda fentin yana shiga zurfi maimakon zama a saman kawai, igiyar tana riƙe da halayen ta na asali yayin da take samun kariyar fata.
Tsarin yana farawa da wani hadadden polyurethane (PU) da aka shigo da shi daga Belgium. PU ɗin yana kan ruwa, yana ba da damar shigowa cikin tsakiyar igiyar a lokacin zagayen dip‑coat na atomatik. Yayin da ruwan ke shigowa, yana ƙara launin igiyar kuma yana ƙara masu kariyar UV da ke toshe hasken rana mai cutarwa. Da zarar an ƙare, jaket ɗin ya zama mai sheki, ya fi ɗaukar hankali, kuma a shirye ya ke fuskantar yanayi mai tsanani na waje.
Bayanan aiki daga dakin binciken iRopes na cikin gida sun nuna karuwar juriya ga lalacewa sau 15 lokacin da aka yi amfani da maxi jacket. A gwajin gogewa da ya dace da ASTM, igiyar da aka rufe ta jure zagaye sau goma sha biyar fiye da igiyar da ba a rufe ba kafin ta kai iyaka. Wannan tashi yana nufin tsawon sabis a manyan yanayin gogewa kamar na motoci masu nauyi ko kayan teku.
- Juriya ga gogewa – sakamakon dakin bincike ya tabbatar da ingantaccen sau goma sha biyar fiye da igiyar da ba a rufe ba.
- Daidaiton UV – PU na Belgium yana taimakawa wajen riƙe launi da ƙarfin jan igiya bayan dogon lokaci a rana.
- Yiwuwar lamba na launi – ƙwayoyin launi masu ƙarfi suna ba da damar ganowa nan take na nauyi a wurin aiki.
- Za a iya haɗawa ba tare da rasa ƙarfi ba – fentin ba ya rage ƙarfan haɗin, yana sa gyaran filin ya kasance mai sauƙi.
“Za a iya haɗa igiya a wurin aiki ba tare da rasa juriya sau 15 da fentin ke bayarwa ba — wata fa'ida ta gaske ga ayyukan teku.” – Kwararren masanin rigging
Saboda maxi jacket coating na aiki tare da igiyar ultra high molecular weight polyethylene, kuna samun haɗin da ke da nauyi mai sauƙi kuma mai ɗorewa sosai. A gaba, za mu kalli kimiyyar da ke bayan fentin urethane na igiya da yadda yake ƙara waɗannan fa'idodin a kowace rana.
urethane rope coating
Bayan ganin yadda maxi jacket coating ke ƙara launi da kariyar UV, wataƙila ku tambayi me zai faru idan wannan polyurethane ɗin na Belgium an matsa shi zurfafa cikin zaren. Amsa ita ce wani sinadari mai ruwa wanda ke shiga kowane zare na igiyar ultra high molecular weight polyethylene.
Kimiyyar tana da sauƙi amma ƙarfi: ƙananan ƙwayoyin PU suna yawo a cikin ruwa, suna ɗauke da masu kariyar UV, sannan su shige tsakiyar igiyar a lokacin tsawon ɗan gajeren nutsuwa. Da zarar ruwan ya ƙare, polymer ɗin yana zama fim mai sassauci wanda ke haɗuwa da ƙwayoyin zaren, yana ba da daidaiton launi da riƙe ƙarfin ƙarfe a ƙarƙashin hasken rana.
- Nutsuwar dip‑coat
- Ƙunshi a 120‑150 °C
- Binciken kauri
Kowane mataki yana gudana a ƙarƙashin tsarin gudanar da inganci na ISO 9001. Bayan ƙunshi, na'urorin laser suna duba daidaito da rufe fentin, kuma gwajin gogewa mai sauri yana tabbatar da ingantaccen karuwar sau 15 a juriya ga lalacewa. A sauƙaƙe, igiyar za ta iya jure jan-yashi ko gogewar rigging da za su lalata igiyar da ba a rufe ba da sauri.
Haɓakar ɗorewa
Fentin urethane na igiya yana inganta ɗorewa ta hanyar ƙirƙirar shinge mara ƙyalli wanda ke jure gogewa, toshe hasken UV, kuma yana taimakawa hana shigar da ruwa. Sakamakon shine igiya da ke da ƙarfi har sau 15 fiye da igiyar UHMWPE mara fenti, wanda ke nufin ƙananan maye‑mayen igiya da ƙananan jimillar farashin mallaka a gare ku.
To, ta yaya fentin urethane ke inganta ɗorewa? Ta hanyar haɗa fim ɗin polymer mai shiga cikin ƙwayoyin ultra high molecular weight polyethylene, fentin yana kare igiyar daga gogewa, hasken rana mai tsanani da kamuwa da sinadarai ba tare da rage za a iya haɗawa ba. A ƙarshe, za ku samu igiya da ke da laushi kamar asalin zaren amma tana daɗewa a yanayi masu ƙalubale.
Yanzu da kimiyyar fentin ta bayyana, mataki na gaba shi ne duba kayan ƙashin da take karewa – igiyar ultra high molecular weight polyethylene kanta.
ultra high molecular weight polyethylene rope
Da zarar mun kalli yadda fentin urethane ke rufe igiya da fata mai kariya, lokaci ya yi da za mu dubi zaren da ke ba da wannan tsarin ƙarfi da sauƙi. Igiya ta ultra high molecular weight polyethylene wadda kuke shirin amfani da ita ita ce wacce aka fi sani da sunayen kamar Dyneema da Spectra, kuma ake amfani da ita a igiyoyin teku da na ceto masu ƙarfin aiki.
A matakin kwayoyin, UHMWPE yana ƙunshe da sarkar polymer mai tsawo sosai da ke daidaita a lokacin tsawo. Wannan daidaita na samar da zare da ke da alaƙar ƙarfi‑zuwa‑nauyi sau bakwai zuwa tara fiye da ƙarfe idan aka kwatanta da nauyi. A sauƙaƙe, igiya da ke da kauri kamar bututun lambu na iya ɗaga nauyi daidai da kebul ɗin ƙarfe da zai ɗauki kilogram da yawa.
Abubuwan da suka sa UHMWPE ya zama zakaran gwaji a bangarori masu buƙatar ƙarfi sune: ƙaramin tsawo (yawanci <2 %) yana kiyaye daidaiton tsari; zaren da aka daidaita da UV suna ƙin lalacewa daga rana; kuma polymer ɗin na da ƙarfi na ƙwayoyin sinadarai da ke kariya daga gishiri, mai da yawancin sinadarai. Lokacin da kuka haɗa wannan ƙashi tare da fentin maxi jacket da kuka gani a baya, kuna samun igiya da ke da haske, mai ɗorewa sosai kuma har yanzu za a iya haɗa kamar igiya ta al'ada.
To, menene fa'idodin UHMWPE akan kebul na ƙarfe? Na farko, alaƙar ƙarfi‑zuwa‑nauyi ta fi girma sosai, tana rage nauyin da ke kan jiragen ruwa, kran ko kayan ceto. Na biyu, igiyar na da ƙananan tsawo, wanda ke ba da daidaiton ƙarfi. Na uku, ƙarfe na tsagewa a yanayin gishiri ko danshi, yayin da UHMWPE ke da kariyar tabbatacciyar tsagewa daga tsatsa da yawancin sinadarai. A ƙarshe, tare da fentin urethane mai kariya, rayuwar sabis a amfani da teku na iya kaiwa shekaru 5–10 idan aka kwatanta da shekaru 1–2 ga igiyar da ba a rufe ba, wanda ke ba da ROI mai kyau idan yanayi da kulawa suka dace.
Coated UHMWPE
Lightweight & resilient
Strength
7‑9× stronger than steel by weight, delivering high tensile capacity in a thin profile.
Stretch
Less than 2 % elongation, keeping load geometry stable.
Resistance
Built‑in UV and chemical protection, extending service life.
Steel Cable
Traditional but heavy
Weight
Significantly heavier, reducing payload efficiency.
Corrosion
Susceptible to rust in salty or humid environments.
Flexibility
Limited flexibility, making handling and splicing more cumbersome.
UHMWPE yana ba da ƙarfin da ya wuce na kebul ɗin ƙarfe ta hanyar ba da ƙarfi‑zuwa‑nauyi har sau tara, ƙananan tsawo sosai, da kuma kariyar UV da sinadarai, ma’ana za ku maye gurbin igiyar sau ƙalilan.
Lokacin da kuka haɗa igiyar ultra high molecular weight polyethylene (duba dalilin da yasa UHMWPE ke maye gurbin kebul ɗin ƙarfe) da fentin urethane da kuka bincika a baya, za ku sami igiya wadda ba kawai ta fi ƙarfe sauƙi ba, har ma ta fi ƙarfi a gogewa, hasken rana da kamuwa da sinadarai. Mataki na gaba shi ne ganin yadda za ku iya keɓance igiyar don aikinku na musamman da kuma girka ta don mafi tsawon rai.
Choosing & Applying Coated UHMWPE Rope
Yanzu da ka ga yadda igiyar ultra high molecular weight polyethylene ke aiki ƙarƙashin fentin maxi jacket, mataki na gaba shi ne zaɓar igiyar da ta dace da aikinka. Zaɓin diamita, launi‑lamba da kayan haɗi yana tabbatar da igiyar ba kawai ta cika buƙatun nauyi ba, har ma ta haɗa da sauƙin amfani a aikinka. Don ayyukan teku, za ka iya duba shirinmu kan kwarewar kayan haɗin igiya na teku tare da iRopes don tabbatar da girka mafi inganci.
iRopes na ba da jerin dubawa mai sauƙi don ku iya ganin duk zaɓuɓɓuka kafin ku yi oda:
- Diamita – zaɓi daga 4 mm har zuwa 30 mm don dacewa da rukunin nauyin da ake buƙata.
- Colour‑code – launuka na al’ada tare da ƙarin launuka na musamman don ganowa nan take na yanayin nauyi.
- Reflective elements – ƙara abubuwan haske ko masu haskakawa a duhu don gani a lokacin dare.
- Core type – parallel‑core, braided‑core ko haɗin hybrid dangane da buƙatun sassauci.
- Accessories – igiyoyin zagaye, ƙugiya da ƙare-ƙare da aka tsara musamman don girkawa.
- Packaging – buhunan da ba su da tambari, akwatunan launi ko manyan akwatin, duk da zaɓin saka tambari.
A matsayin masana'antar kera igiya OEM/ODM, iRopes na iya daidaita ƙira da tambarinku, kare haƙƙin fasaha a duk tsawon ci gaban, kuma su aika pallets kai tsaye zuwa wurinku a ko'ina cikin duniya — duka a ƙarƙashin tsarin inganci na ISO 9001.
Idan ya zo ga sanya igiya a wurin aiki, fentin urethane da ya ba ku ƙara launi yana ci gaba da barin igiyar a iya haɗawa. A aikace, kuna amfani da kayan aikin haɗa da kuka riga kuka mallaka; shigar da fentin yana nufin haɗin yana riƙe da ƙarfinsa na asali, tare da gwaje‑gwajen dakin bincike da ke nuna babu asarar ƙarfi da aka auna. Don kulawa yau da kullum, wanke da ruwa sabo da sabulun laushi yana tsarkake fuska — guji sinadarai masu ƙarfi — kuma shirya sake fenti duk bayan shekaru uku zuwa biyar idan igiyar na aiki a yanayin da ke da gogewa sosai.
Daga mahangar kuɗi, haɓakar ɗorewa na nufin ainihin ajiyar kuɗi. Saboda fentin yana rage gogewa sosai, za ku maye gurbin igiyar sau ƙalilan, wanda ke rage farashin kayan da lokaci na tsayawa. Idan aka haɗa da raguwar lokutan duba da rage aikin haɗa, masu amfani da dama suna bayar da rahoton raguwar kuɗin mallaka gaba ɗaya tsakanin 30‑50 % a cikin shekaru biyar na amfani.
Zaɓuɓɓuka
Diamita, launi‑lamba, bandun haske, nau’in ƙashi da kwantena za a iya haɗa su don ƙirƙirar igiya da ta dace da takamaiman ƙayyadaddun aikin ku.
Keɓancewa
Ƙara tambarin kamfani, launuka na UV‑karewa na musamman ko haɗin launuka don ƙarfafa tsaro da ƙwarewar kamfani.
Haɗawa
Hanyoyin haɗa al'ada suna aiki ba tare da canji ba; fentin yana ci gaba da sassauci, yana kiyaye ƙarfi na haɗin.
Kula
Wanke da ruwa sabo, sabulun laushi idan an buƙata, kuma shirya sake fenti bisa ga tsananin yanayin.
Jagora‑Taƙaitacciya
Juriya mai ƙarfi ga gogewa na iya rage farashin maye‑mayen igiya har zuwa kashi 50 % a cikin shekaru biyar.
Da keɓaɓɓen jerin dubawa, tsarin haɗa igiya mai sauƙi da hoton ROI a fili, kun shirya neman farashi na musamman ko sauke cikakken takardar fasali — matakin da ya dace kafin wa'adin aikinku. Igiya mai launin shudi na UHMWPE na nuna ƙarfi da ɗorewar da za ku iya tsammani.
Kun ga yadda PU da aka shigo da shi daga Belgium ke ƙirƙirar maxi jacket coating mara yankewa wanda ke shigar da zaren, yana ba da launi mai haske, daɗaɗɗen UV da ƙaruwa karuwar sau 15 a juriya ga lalacewa. Haɗe da fentin urethane na igiya mai ƙarfi da igiyar ultra high molecular weight polyethylene mai sauƙi, tsarin yana ba da ƙarfi irin na ƙarfe, ƙaramin tsawo da ɗorewa mai ɗorewa ga aikace‑aikacen ƙasa, teku ko masana'antu.
Buƙaci keɓaɓɓen fentin da igiyar
Idan kuna buƙatar shawara daga ƙwararrun iRopes kan zaɓin diamita, launi‑lamba ko zaɓuɓɓukan haske, kawai cika fam ɗin da ke sama kuma ƙwararrunmu za su keɓance mafita ga aikin ku.
