Nauyin igiya ya buga a cikin shiru: A cikin muhallin ruwa, danshi na iya ƙara shi da kashi 10-20%, wanda zai iya rage ƙarfin ƙwanƙwasa har zuwa 15%. Wannan ya ƙara haɗarin nauyin jirgin ruwa ko kamun kifi. Wannan jagora yana ba da lissafin daidai don kare kowane ɗauka.
A cewar minti 8, buɗe ilimin amincin igiyar ruwa
- ✓ Fahimci yadda nauyin igiya ke ƙara 0.02-0.5 kg/m, wanda zai iya rage sauƙin sarrafa da iyakokin nauyi da kashi 20% a yanayin danshi—magance gajiya da matsalolin jigilar da sauri.
- ✓ Kware da dabarun SWL kamar MBS ÷ 5, fahimtar rage darajar don ƙwanƙwasa choker (ngarƙa 80%) da kusurwa 30° (rage 50%)—samu ƙwarewa don hana gazawa.
- ✓ Samu lissafin don igiyoyi 12mm-32mm a cikin nau'o'in ƙwanƙwasa daban-daban, hasashen ƙarfin daga 1,800-28,000 kg—samu kimantawa da sauri 30%, daidai don ɗaukarwa.
- ✓ Gano keɓaɓɓun iRopes don ISO 9001 da aka tabbatar, sabunta nau'i-nauyi—haɓaka ayyukan ruwa da zane-zane masu kariya IP.
Kuna iya tunanin cewa igiyoyi masu kauri sun nufin ƙarfi mai banƙyama a cikin tekuna mai gishiri. Sai dai, nauyinsu a cikin shiru—wanda ya ƙara har zuwa 15% daga shaɗewar ruwan gishiri—zai iya lalata ƙarfin ƙwanƙwasa a hankali. Wannan sau da yawa ya buƙaci rage darajar da ke rage nauyin ku mai aminci a kusurwa 30°. Shin kun taɓa mamakin me yasa ɗaukar kamun kifi na yau da kullum ya fi haɗari fiye da shirye-shirye? Bude lissafin, gyare-gyaren ƙwanƙwasa, da lissafin iRopes a cewar wannan jagora don bayyana waɗannan ƙalubalen da aka boye da maimutar da ƙarfin gwiwa a kowane motsi na ruwa.
Fahimtar Nauyin Igiya da Tasirinsa a Muhallin Ruwa
Tunannin kuna a kan ruwa, kuna shirya jirgin ku ko shirya kayan ayyuka don tafiyar kamun kifi. Abu na ƙarshe da kuke so shine igiya mai nauyi da ba za a yi tsammani ba, wanda zai juya ma'auni ko ya fi ƙarfin shirye-shiryen ku. Yayin da muke zurfi cewar me yasa nauyin igiya ke da mahimmanci a yanayin ruwa, bari mu fara da asali. Nauyin igiya ba kawai lissafi ne; shi muhimmin abu ne na kiyaye ayyuka masu santsi da aminci, musamman lokacin da kowane kilo ya yi bambanci a cikin raƙuman ruwa da iska.
Nauyin igiya yawanci ana auna shi a siffar suna, kamar kilo a kan mita (kg/m), wanda ya sauƙaƙa sasin ƙarƙarwa don sassan da suka fi tsawo. Wannan ma'auni mai sauƙi ya taimaka wajen hasashen jimlar igiyar kafin a sanya ta. Bambance-bambancen sun dogara da kayan aiki da diameter. Misali, igiyoyi na synthetic kamar nylon ko polyester yawanci sun fi sauƙi—kusan 0.02 zuwa 0.05 kg/m don diameter 12mm. A madadin, igiyoyi na wire na iya kai 0.5 kg/m ko fiye ga wannan girman. Diameters masu kauri sun ƙara nauyi ta halitta; igiyar synthetic 32mm za ta iya yi nauyi biyu fiye da ƙaramin ta saboda girman kayan. Waɗannan bambance-bambancen sun samo asali ne domin synthetic sun fi mayar da sassauƙa da iyo, yayin da igiyoyi na wire suke haɗa da ƙarfe don ƙarfi mafi ƙarfi. Yi la'akari da shi kamar zaɓin jakar baya mai sauƙi da akwatin kayan aikin nauyi—duka suke hidimar manufa, amma ɗaya ya canza sauƙin motsi sosai.
- Abubuwan Synthetic - Gabaɗaya sun fi sauƙi, suna daidaita don sarrafawa a yanayin danshi ba tare da ja mai yawa ba.
- Igiyar Wire - Nauyi amma mai ƙarfi sosai; ku yi tsammanin nauyi 10-20 lokaci na synthetic don ƙarfin daidai.
- Saƙin Diameter - Nauyin igiya ya ƙaru kusan tare da murabba'in diameter, ma'ana ninka diameter zai iya sanya nauyi huɗu a kan mita.
Me yasa nauyin igiya ya zama damuwa a ɗaukar ruwa? Tasirinsa ya kai kai ga sarrafawa – tunanin kokawa na igiya 50kg a jirgin da ke rawar jiki, inda ƙarin nauyi ya ƙara wahalar motsi kuma ya ba da gudummawa ga gajiya. Jigilar kuma ya zama mafi rikitarwa; igiyoyi masu nauyi sun haifar da farashin jigilar kuɓiɓɓu kuma suna buƙatar ƙarfi mai ƙarfi don hana lalacewa a lokacin tafiya ta ƙasa. A ayyukan ɗauka, kamar ɗaukar kayan daga jirgin ruwa, nauyin igiyar kanta ya ƙara ga jimlar nauyi a kan winch ko ankar. Wannan zai iya tura tsarin kusa da iyakokinsu fiye da yadda kuke ganewa. Shin kun taɓa sanin layi da ke jin sluggish a cikin ruwa? Wannan yawanci nauyinsa ne da ke yaƙi da iyo, yana canza yadda duk tsarin rigging ke aiki.
Abubuwan muhalli sun ƙara waɗannan ƙalubale, musamman danshi a jirgin ruwa da kamun kifi. Ruwan gishiri ya cika igiyoyi na synthetic, yana sa su sha ruwa kuma su samu ƙarfi 10-20% cewar dare. Nylon, misali, zai iya nuna ƙumburi mai lura, yayin da polypropylene ya nuna juriya mafi kyau ga sha. Wannan ƙarin nauyi ba kawai ya sanya sake samo ya fi wahala ba; zai iya canza ma'auni a lokacin ɗauka, yana ƙara haɗarin zamewa ko nauyi. A cewar iska mai danshi ta ruwa, har ma igiyoyi na wire za su iya fuskantar ƙananan lalata ta lokaci, suna ƙara nauyinsu a hankali idan ba a kula da su ba. Sura waɗannan canje-canje yana taimakawa don tabbatar da shirye-shiryen ku sun kasance masu hasashi.
Fahimtar waɗannan dynamics na nauyi shine da mahimmanci don kimanta jimlar ƙarfin igiya, saboda kowane ƙaramin nauyi ya shiga kai ga nauyin da za ku iya sarrafa a yanayin ruwa mai motsi.
Ƙirƙirar Ƙarfin Igiya: Daga Ƙarfin Ƙarya zuwa Iyakan Nauyin Aiki
Bayanan yadda nauyin igiya zai iya shafar ayyuka a hankali a yanayin ruwa mai rawar jiki, lokaci ne ya kamata mu bayyana menene ƙarfin igiya a gaske don kiyaye ɗaukarwa masu aminci. A cewar jirgin ruwa ko sarrafa kayan kamun kifi, ƙarfi ba kawai game da ƙarfi ne; shi wakiltar iyaka mai hankali da ke hana hadari. Bari mu fara da bayyana mahimman kalmomi da ake amfani da su a tattaunawar rigging.
Ƙarfin ƙarya mafi ƙanƙanta, ko MBS, shine ƙarfin mafi girma da igiya za ta iya jurewa kafin ta karye a ƙwararrun gwaji na dandamali. Ga layi na synthetic 12mm na yau da kullum, wannan zai iya kasancewa kusan 5,000 kg, ya dogara da gine-ginenta. Sai dai, ba za ku iya ɗaukar nauyi har zuwa wannan iyaka ba. A maimakon haka, nauyin aiki mai aminci (SWL) shine iyakar aiki na yau da kullum, yawanci ɗan ƙaramin MBS. Wannan buffer ya yi la'akari da abubuwan da ba a yi tsammani ba kamar raƙuman ruwa na kwatsam. Ƙwararrun riggers ba sa tura igiya zuwa iyakokinta, kuma SWL ya tabbatar da hasashi ta hanyar alaƙa kai tsaye zuwa MBS ta hanyar rarrabuwa mai sauƙi ta mahajar aminci.
- Fara da MBS na igiya, kamar yadda mai ƙirƙira ya bayyana.
- Raba wannan kimari da mahimmancin ƙirƙira—sau da yawa 5 don ɗaukar ruwa na gabaɗaya—don ƙayyade SWL.
- Yi la'akari da abubuwan da suka faru a rayuwa na gaske kamar nau'o'in ƙwanƙwasa ko kusurwa, waɗanda za a tattauna su a gaba.
Wannan lissafi ya magance tambaya mai mahimmanci: yadda za ku ƙayyade ƙarfin ƙwanƙwasa igiya? Shi ne kawai MBS rarraba da mahimmancin ƙirƙira, yana ba da kimari mai aminci wanda ya yi la'akari da abubuwan da suka bambanta. Yanzu, bari mu yi la'akari da aminci da mahimmanci na ƙirƙira. Waɗannan su ne jagororin kariya da ƙungiyoyi kamar OSHA da ASME suka kafa. OSHA yawanci ya buƙaci aƙalla ƙarƙashin 5:1 don yawancin ƙwanƙwasa, ma'ana SWL ɗinku shine ɗaya daga biyar na ƙarfin ƙarya. Wannan ya ba da gefen aminci daga gajiya ko kwatsam. ASME ya zurfi cewar ƙa'idodin ƙwanƙwasa, wani lokaci ya bayyana mafi girma—har zuwa 7:1—don ɗaukar ma'aikata ko muhallai masu tsauri. A aikace-aikace, wannan ya nufin cewa igiyar wire mai MBS 25,000 kg za ta iya sarrafa 5,000 kg kawai, tana barin kwatsam daga raƙumi mai banƙyama.
Ba a so a manta yadda nauyin igiya ke shafar waɗannan lissafi a hankali a lokacin ayyuka na ruwa mai motsi. Ƙarin nauyi daga layi mai cika ba ya ƙara ƙarfin jiki kawai; ya ƙara ga nauyin motsi, yana rage ƙarfin ku na amfani. Tunanin ja da buoy mai nauyi a kan jirgin da ke rawar jiki: nauyin igiyar kanta ya ƙara damuwa a wurin raunin gaske, yana buƙatar ƙarin rage a SWL. A lissafin, ƙiyasta jimlar nauyi mai rataye, ciki har da layi kanta, musamman don dogon faɗaɗɗa inda nauyinsa ya taru. Ko da yake a hankali, yin watsi da wannan a ruwa mai rawar jiki zai iya canza shirye-shirye mai ƙarfi zuwa abin haɗari.
Saboda an fahimci waɗannan abubuwan asali na ƙarfi, binciken nau'o'in ƙwanƙwasa zai bayyana ƙarin hanyoyi don tabbatar da ayyukan ruwa masu aminci da inganci.
Ƙarfin Ƙwanƙwasa Igiya: Nau'o'i, Rage Daraja, da Abubuwan Ruwa na Musamman
Tare da fahimtar mahimman ra'ayoyin ƙarfin ƙarya da nauyin aiki, bari mu bincika shirye-shiryen rigging na rayuwa na gaske waɗanda ke shafar ayyukan ɗaukar ku a kan ruwa. A jirgin ruwa ko kamun kifi, hanyar rigging ƙwanƙwasar ku ba kawai game da ɗaure da kyau ba; ya shafi fahimtar yadda kowane nau'o'i ya rage nauyin da za ku iya sarrafa cikin aminci. Waɗannan shirye-shiryen yawanci suna buƙatar rage daraja—rage—ƙarfin da aka ƙididdige igiyar don la'akari da damuwar da aka sanya, hana matsaloli da ba a yi tsammani ba lokacin da raƙumi ya shafar nauyi.
Na farko, yi la'akari da nau'o'in ƙwanƙwasa, waɗanda su ne hanyoyin asali na ɗaure igiya a kusa da nauyi. Ƙwanƙwasa tsaye shine mai sauƙi: igiya ta bi kai tsaye daga nauyi zuwa ƙugiya, tana barin cikakken amfani da nauyin aiki mai aminci ba tare da hukunci ba. Sai dai, canza zuwa ƙwanƙwasa choker, inda igiya ta cinjece kusa da nauyi, ta ragu da inganci zuwa kusan 80-90% na wannan cikakken ƙarfi. Wannan raguwa ta dogara da yadda ta ɗaure sosai ba tare da cutar da igiyar ko abu ba. Sannan akwai ƙwanƙwasa kwanduna, wanda ke ɗaukar nauyi a siffar U. Ko da yake mai kyau don kwanciyar hankali, ya iya ninka nauyi a kowace gefe, don haka ya kamata ku rage ƙarfin da aka ƙididdige a ƙafa don kiyaye aminci. Yi la'akari da ɗaukar injin mai nauyi daga jirgin ruwa na ruwa: shirye-shirye tsaye ya bar ɗauka mafi girma, amma choker zai iya rage ƙarfi sosai don sake kimantawa na aiki.
Ƙwanƙwasa Tsaye
Yana cimma 100% ƙarfi don ja kai tsaye, mai dacewa don ɗaukar ruwa mai daidaitawa.
Ƙwanƙwasa Choker
Yana rage zuwa 80-90% saboda damuwar lanƙwasa; tabbatar da iyakar D/d ta wuce 25 don cikakken ƙididdiga.
Ƙwanƙwasa Kwanduna
Yana ba da har zuwa 200% ƙarfi lokacin da aka raba a ƙafafu, amma rage a kowace ƙafa don rarraba ko da.
Tuyoyin Mahimmanci
Ko a koyaushe ku nemi lissafin mai ƙirƙira; ƙwanƙwasa mara daidai zai iya rage ƙarfi da 50% ko fiye.
Kusurwa suna kawo wani matakan hadarin. Lokacin da ƙafafun ƙwanƙwasar ku ba su yi tsaye sosai ba, nauyi ya canza, yana sanya damuwa mafi girma akan igiya a kusurwa mai kaifi. Ga kusurwa 60-degree tsakanin ƙafafu, sanya multiplier 0.866 akan ƙarfin tsaye. A 45 degrees, multiplier shine 0.707, kuma ga kusurwa 30-degree, ya ragu zuwa kawai 0.5. Don haka, idan ƙwanƙwasa igiyar wire 12mm ɗinka tana da SWL na tsaye na kusan 1,200 kg, wannan adadi ya ragu zuwa kusan 600 kg a ƙwanƙwasa mai kusurwa 30-degree—la'akari mai mahimmanci lokacin ɗaukar kayan daga jirgi mai lissafi. Ga version mai ƙarfi 32mm, farawa daga, misali, 10,000 kg tsaye, za ku ga 5,000 kg a 30 degrees. Ko a koyaushe ku bincika da bayanan igiyar ku don hana nauyi.
Muhallin ruwa kuma suna kawo abubuwan da ke raguwa ƙarfin ƙwanƙwasa igiya a hankali. Lalata ruwan gishiri, misali, zai iya lalata igiyoyi na wire, rage ƙarfinsu har zuwa 20% idan ba a magance su ba. Hakanan, hasken UV ya lalata synthetic, yana sa zaruruwa su zama karce bayan dogon bazatawa ga rana. Zafi daga injin ko yanayin zafi na wurare masu zafi zai iya rage kayan—zaruruwar fiber ta rasa inganci sama da 82°C, ko da yake nus ka na wire rope cores (IWRC) zai iya jurewa har zuwa 204°C. Don la'akari da waɗannan, fara da nauyin aiki mai aminci na asali, sannan aiwatar da 10-25% rage daraja bisa bazatawa. Ga wannan ƙwanƙwasa 12mm a yanayin lalata, cire 15% daga adadin da aka daidaita da kusurwa don cimma mafi ƙarancin 1,000 kg. Soke na yau da kullum da bincike zai iya rage waɗannan barazana, wanda ya bayyana me yasa ƙwararrun masu kamun kifi ke ci gaba da gina ƙarin gefen aminci.
Ko da yake waɗannan daidaitawa na iya zama santsi, suna da mahimmanci don daidaitaccen lissafin nauyi da lissafin magana, sun fassara ilimin ka'idar zuwa dogaro mai aminci a kan ruwa.
Lissafin Nauyi na Aiki, Lissafin Magana, da Keɓeɓɓun iRopes don ɗaukar Ruwa
Rage darajar daidaitaccen ƙwanƙwasa da kusurwa da muka tattauna a baya sun ba da kyakkyawan tsari don lissafin nauyi na gaske, sun canza ilimin ka'idar zuwa aikace-aikace a kan jirgi. Ko kana shirya ƙafar jirgin ruwa ko ɗaukar tankunan kamun kifi, lissafin lissafi na daidai yana tabbatar da ayyuka masu aminci da ƙarancin rikitarwa. Bari mu bincika yadda ake lissafin ƙarfin ƙwanƙwasa igiya mataki-mataki, sannan mu nemi wasu lissafin magana masu amfani don bincike mai sauri a yanayin ruwa.
A asali, ƙayyade ƙarfin ƙwanƙwasa igiya ya haɗa da farawa da ƙarfin ƙarya mafi ƙanƙanta (MBS) na igiya—ƙarfin kololuwa da za ta iya jurewa kafin gazawa. Raba wannan kimari da mahimmancin ƙirƙira, yawanci 5 don yawancin aikace-aikacen ɗaukar ruwa a ƙarƙashin jagororin OSHA, don kafa nauyin aiki mai aminci (SWL). Misali, igiyar wire 12mm mai MBS na kusan 12,000 kg za ta ba da SWL na 2,400 kg don ƙwanƙwasa tsaye. Sai dai, haɗa kusurwa 45-degree yana buƙatar ninka da 0.707, rage SWL zuwa kusan 1,700 kg. Idan aka yi amfani da ƙwanƙwasa choker, ƙarin rage 20% ya yi la'akari da lanƙwasa, yana haifar da SWL na kusan 1,360 kg. Wannan tsari mai sauƙi ne lokacin da aka watsar, amma ko a koyaushe tabbatar da MBS na gaske daga alamar igiyar ko takardar bayani—guessing ba ya da kyau.
- Samu MBS daga bayanan mai ƙirƙira na musamman don diameter da kayan igiyar ku.
- Sanya mahimmancin ƙirƙira (raba MBS da 5 don amfani na gabaɗaya) don ƙayyade SWL na asali.
- Daidaita da nau'o'in ƙwanƙwasa (misali, 100% don tsaye, 80% don choker) da sanya mafi dacewar multiplier na kusurwa.
- Haɗa da rage daraja na muhalli idan ya kamata, kamar rage 15% don bazatawa ga ruwan gishiri.
Don magana mai sauri a yanayin ruwa na yau da kullum, an ba da hoton ƙarfin don igiyoyi na wire da synthetic a ƙasa. Waɗannan kimantawa ne ga wire EIPS da synthetic polyester; ko a koyaushe tabbatar da lissafin da aka tabbatar don shirye-shiryen ku na musamman. Ƙwanƙwasa igiyar wire 32mm zai iya samun SWL na tsaye na 28,000 kg, amma wannan ya ragu zuwa 14,000 kg a kusurwa 30-degree a ƙwanƙwasa kwanduna. Igiyoyi na synthetic suna ba da zaɓ abbuka masu sauƙi; wannan girman zai iya sarrafa SWL na tsaye 15,000 kg amma da ƙarfin sassauƙa don ayyukan raƙumi, rage daraja iri ɗaya don kusurwa. Don ɗaukar ruwa na musamman, yi la'akari da UHMWPE ƙwanƙwasa na mu da ke inganta nau'i-nauyi.
Ƙarfin Igiyar Wire
SWL a kg, Ƙwanƙwasa Tsaye
12mm
2,400 kg; choker: 1,920 kg
32mm
28,000 kg; kusurwa 60°: 24,200 kg
Daidaitaccen Kwanduna
Ƙafafu biyu suna rage nauyin gefe
Ƙarfin Igiyar Synthetic
SWL a kg, Ƙwanƙwasa Tsaye
12mm
1,800 kg; choker: 1,440 kg
32mm
15,000 kg; kusurwa 30°: 7,500 kg
Ƙarfin Juriya ga UV
Ƙarancin rage a rana fiye da wire
Lokacin da igiyoyi na kasuwanci ba su dace da buƙatun ku na ruwa daidai ba—misali, buƙatar ƙarfi mafi girma ba tare da ƙarin kauri ba—iRopes yana ba da OEM da ODM na ayyuka. Waɗannan ayyuka suna barin keɓeɓɓun komai daga haɗaɗɗun kayan zuwa diameters na daidai. Ƙwararrun mu suna daidaita gine-gine a hankali don biyan buƙatun ƙarfinku na daidai, ko kuna buƙatar synthetic mai sauƙi don sassauƙar kamun kifi ko wire mai ƙarfi don ɗaukar jirgin ruwa mai nauyi. Duk samfuran mu suna da goyan baya ta ISO 9001, tabbatar da aiki mai dogaro. Mun taimaka wa abokan ciniki cikin inganta ƙwanƙwasa don cimma manufar SWL na daidai yayin rage nauyi mara amfani, ta haka ne a kiyaye ingancin aiki a kan ruwa. Wannan keɓeɓɓu ba kawai ya biya ƙa'idodin da aka kafa ba, har ma ya haɓaka aminci ta hanyar gwaji mai ƙarfi, zane-zane masu alama da ke haɗa da kyau a cewar ayyukanku. Don ƙarin game da haɓaka amincin ruwa da aiki, bincika zaɓabbakin igiyoyi masu ƙarfi na ruwa.
Fahimtar tasirin da aka boye na nauyin igiya akan ƙarfin igiya da ƙarfin ƙwanƙwasa igiya shine da mahimmanci don ɗaukar ruwa mai aminci a cewar jirgin ruwa da kamun kifi. Daga lissafin bambance-bambancen nauyi saboda kayan da danshi zuwa sanya mahimmanci na aminci kamar ƙarƙashin 5:1 a ƙarƙashin ƙa'idodin OSHA, wannan jagora yana ba da hanyoyin mataki-mataki da lissafin magana don kimantawar nauyi na daidai. Rage daraja don nau'o'in ƙwanƙwasa, kusurwa na ƙwanƙwasa, da matsalolin muhalli kamar lalata da bazatawa ga UV yana tabbatar da shirye-shiryen ku suke aiki cikin aminci a ƙarƙashin yanayin motsi. Bugu da ƕi, keɓeɓɓun OEM na iRopes suna inganta aiki daidai ga buƙatun ku na musamman.
Tare da waɗannan ilimi, kuna shirye don rage haɗarin nauyi da haɓaka ingancin aiki a kan ruwa. Don shawara na musamman game da zaɓin ko keɓeɓɓun igiyoyi da suke dacewa da buƙatun ruwa na daidai, fom ɗin bincike na ƙasa yana ba da hanya kai tsaye ga Ƙwararrun mu.
Kuna buƙatar Hanyoyin Igiya na Musamman don Ayyukan Ku na Ruwa?
Idan kuna shirye don bincika keɓeɓɓun zane-zane na igiya da ke magance ƙalubalen ƙarfin ƙwanƙwasa na musamman, ku kammala fom ɗin bincike na sama. Ɗalibin mu a iRopes na sadaukarwa wajen ba da jagora na ƙwararre da zaɓabbaki na ISO don goyan bayan ayyukan ku.